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With such a wide range of models and features of containers available today, while there is no one size of Liquid filling machine that fits all solutions, we've summarized some key factors in choosing the right Liquid filling machine to help you determine which type of Liquid filling machine will best meet your needs.
1. Liquid characteristics: What are the characteristics of your product?
In particular, the viscosity of the liquid. Substances like molasses resist movement better than water. Therefore, the Liquid filling machine you buy should be able to meet the growing demand for high-viscosity liquids.
Does your product contain particles? Is it semi-solid? In these cases, a piston or pump Liquid filling machine may be best suited for the job.
2. Containers: What type will you be filling?
What material is it made of? Plastic, glass or aluminum all require their own specific filling techniques. Knowing which material is being used will help determine which Liquid filling machine to purchase.
The shape of the container will also influence the most appropriate Liquid filling machine. If your container has a non-standard cap or lid, an automatic liquid filler that grips the bottle from the top may not be the best choice. Similarly, a Liquid filling machine that grips from the side may not handle very wide containers well.
3. Speed: How fast do you need to fill containers?
Companies with very high production rates may benefit from the most efficient Liquid filling machines. Smaller companies may sacrifice some speed to save cost and space. The speed of a small Liquid filling machine is measured in bottles produced per hour (BPH). The speed of larger, more efficient filling machines is measured by bottles per minute (BPM).
When purchasing a Liquid filling machine, be careful not to overlook your future production needs. It's easier to buy with future growth in mind than to try to upgrade your equipment after the fact.
4. Automatic vs. manual: What is the right level of automation for your application?
Manual liquid fillers are designed to handle low productivity, and they are an affordable and space-saving option for hobbyists or very small companies not looking to expand.
Semi-automatic Liquid filling machines can produce bottles at a much faster rate than manual filling machines, but they still require some manual operation. These machines will not reach the exact same speeds as fully automatic filling machines. However, their mid-range price usually makes them the best choice for small and medium-sized businesses that don't yet need the largest systems but still have plans for growth.
Automatic Liquid filling machines are the powerhouse of production and are ideal for large companies with high productivity. These machines use conveyors to pull bottles out of bulk storage. They require the most floor space and their purchase and maintenance costs are higher than manual or semi-automatic fillers. However, they can operate without manual operation or with little manual operation.
5. Service and Support: How much customization and support do you need?
Comparing photos of equipment on a manufacturer's website can sometimes give a hint of their commitment to using quality components. However, in most cases, what you don't see separates one manufacturer from another: their commitment to service.
Liquid filling machines are precision equipment and often represent a significant investment. The best way to maximize your investment is to choose a manufacturer that works with you, asks relevant questions, defines your goals, and designs a solution that always exceeds your expectations.
Finally, never lose sight of how responsive they are to your inquiries and whether they provide a friendly and professional customer experience. Often, their commitment to the customer experience is closely tied to their commitment to building quality equipment that will ensure your operation remains efficient for years to come.
This is what you need to know about finding the right Liquid filling machine. If you need more detailed information, feel free to contact us!
