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With the development of social technology, Filling Machine technology has made great progress. It has its unique advantages that dominate the market, accounting for a significant share of the market to meet the requirements of packagers for high productivity, high productivity, and high standards of products. However, packaging in the process of Filling Machines will inevitably encounter various problems and failures. Below we will explain the common problems and ways to deal with Filling Machines.
1. Filling Machine equipment cylinder piston does not operate.
(1) Confirm that the safety emergency stop switch is safe;
(2) Confirm whether the air source switch is open;
(3) confirm that the one-way signal valve has not been damaged.
2. Filling Machine equipment cylinder piston does not return after pushing to the top.
Confirm whether the moving target is in contact with the one-way valve.
3. The filling volume of the Filling Machine equipment is not accurate or not discharged.
(1) Confirm that the upper and lower throttle valves are closed.
(2) Increase the pumping speed of the cylinder throttle valve;
(3) Confirm whether the quick-fill tee is locked with clamps;
(4) Confirm whether there is enough material in the storage box;
(5) Confirm whether the connection of each tube is sealed.
4. The material of the Filling Machine equipment flows out from the back end of the material cylinder.
(1) Check whether the seal on the piston is worn if worn to replace;
(2) Confirm whether the piston and piston rod is tightened.
In addition, in addition to encountering problems on time, doing a good job of prevention in advance is also necessary, usually do a good job of routine maintenance can also reduce the failure rate of the Filling Machine, and extend the service life of the machine, improve the productivity of enterprises, so that the machine is kept in normal operation all day, thereby reducing the loss of human and material resources.
(1) often keep the Filling Machine equipment clean, especially for electrical appliances on the electrical panel, to prevent moisture and dust, and prohibit arbitrary changes to the frequency converter and program controller program;
(2) the power supply voltage should be stable, not more than ± 15%, the material temperature should be maintained at 10 ℃ ~ 40 ℃, the ambient temperature should be maintained at 5 ℃ ~ 40 ℃, the temperature should be maintained at 5 ~ 95% PH;
(3) The flow meter used in the Filling Machine is a precision instrument. Therefore, the oil must be filtered precisely before filling;
(4) The power supply and oil inlet valve should be turned off after work;
(5) pay attention to the burst infrared sensor clean. Often wipe it clean with clean cotton. Any object is strictly prohibited in the work process near the sensor, and there must not be strong light directly or reflect the sensor;
(6) regularly add cylinder lubricant to the pneumatic triplex;
(7) when not using the Filling Machine for a long time, the parts should be wiped clean and covered with plastic or tarp dust.
The above is about the Filling Machine's common failures, handling, and maintenance. If you need a more detailed understanding, you are welcome to contact us!
